Bond Line Controller / Glass Beads for Bonding

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Holds Parts Concentric & Provides Barrier to Resist Galvanic Corrosion
ENSURE CONCENTRICITY & MINIMIZE GALVANIC CORROSION

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Features & Benefits

Why use Bond Line Control Beads?

  1. To maintain concentricity between tube and lug. This will maintain centered tubes and also straightness from tube to lug.
  2. Maintain consistent bond line thickness between tube and lug. Consistent bond line thickness is very important for repeatable bond line mechanical properties.
  3. Prevent galvanic corrosion between dissimilar materials. Carbon fiber and some metallics will exhibit negative effects (corrosion of the metal) if they are allowed to come in contact with each other. Carbon fiber and aluminum are the worst case, but it can happen with steel. Stainless steel or titanium are far less susceptible to galvanic corrosion.
  4. The beads do not increase bond strength on their own, but controlling a consistent bond line you will potentially increase the bond strength when compared to inconsistent bond lines.

 

The size of the beads should be as close to the bond line gap as possible without being larger than the gap. For example, if your measured gap is 0.005”, then you would use the 0.0049” beads.

It is recommended that you mix 2%-3% Bond line beads by weight into the adhesive. For example, if you have 100 grams of mixed adhesive, you would add 2-3 grams of glass beads.

Product Specifications

What quantity will you need for which epoxy?

DP420 (SKU 1016)

  • The 2g size of beads is enough for about 1.2 cartridges


E120-HP (SKU 1027-50)

  • The 2g size of beads is enough for about 1.25 cartridges


ProSet Medium (Black) (SKU ADV-175/275-BK)

  • The 2g size of beads is enough for about 1/8 of a cartridge

 

  • The 25g size of beads is enough for about 1.6 cartridges

 

  • NOTE: these come as 450mL cartridges

Additional Information

P/N 1033-2 1033-25 1033-100 1033-450 1032-2 1032-25 1032-100 1032-450 1036-2 1036-25 1036-100 1036-450 1031-2 1031-25 1031-100 1031-450 1030-2 1030-25 1030-100 1030-450 1037-100 1034-2 1034-25 1037-450 1034-100 1037-25 1037-2 1034-450 1035-2 1035-25 1035-100 1035-450
Bead Diameter 0.0015 0.0015 0.0015 0.0015 0.0041 0.0041 0.0041 0.0041 0.0049 0.0049 0.0049 0.0049 0.0070 0.0070 0.0070 0.0070 0.0117 0.0117 0.0117 0.0117 0.0035 0.0165 0.0165 0.0035 0.0165 0.0035 0.0035 0.0165 0.0234 0.0234 0.0234 0.0234
Length 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Weight 0.04 0.1 0.04 0.04 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.04 0.01 0.04 0.04 0.04 0.01 0.04 0.99 0.01 0.02 0.01 0.01 0.02 0.01 0.01 0.02 0.01 0.01 0.01 0.01
Mix Ratio 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz 2 grams per 2.5oz
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Bond Line Controller / Glass Beads for Bonding
P/N Bond-Line-Controller