REACTION STRUCTURE


APPLICATION:

Science. Near zero CTE antenna segment for large radio telescope.

PREVIOUS LIMITING TECHNOLOGY:

Steel and/or aluminum has too large of a thermal expansion coefficient and would be too heavy for a large, movable structure.

CHALLENGE:

Design and engineer a near zero CTE, out-of-autoclave antenna segment while maintaining adequate strength, stiffness, and affordability. A primary objective was meeting a very low, aggressive cost target.

SOLUTION

Rock West carefully researched affordable materials that fit into the performance requirements and then created design concepts that kept labor hours restrained. The final design met stiffness, CTE, and cost requirements. Design study, testing, and analysis were incorporated.

Image in a manufacturing environment. Two technicians are aligning a carbon fiber structure on top of a carbon fiber panel that is laying on a table with a steel surface.
Near zero CTE antenna segment being manufactured. Image shows a team of three people working on a large carbon fiber grid and applying adhesive to a corner connection.
Interior detail image of the reaction structure. Looks down into a corner of the carbon fiber grid. Carbon is a unidirectional fiber.
Exterior detail image of the near zero CTE antenna segment. Surface exterior panel has circular holes in a grid pattern across its surface. The interior grid structure is visible through the holes.
Exterior image of the near zero CTE antenna segment. Technician is adjusting the placement of the segment, which is on its side on a table in a manufacturing environment. The two exterior surface panels are sandwiched over the grid. The facing panel has circular holes in a grid pattern across its surface. The end of the grid section is visible along the edges between the two panels.